Metal Stamped Aluminum Cover Shields for the Power Converter Industry in Illinois & Maryland

Using our advanced metal stamping technology, Ultra Stamping & Assembly, Inc. manufactures 300,000 of the following aluminum shields annually for the Insert Molding and Power Converter industry. These shields are provided in single pieces and supplied in custom packaging.

This specific shield is constructed from 0.0120 of an inch thick aluminum. The aluminum coil stock is covered on both top and bottom with a selectively applied kapton barrier. The finished shield is formed on two sides to 90 degrees and the other two sides are formed to 25 degrees without compromising the kapton barrier.

Ultra worked with the material supplier and our customers engineering group to eliminate several cosmetic and functional abnormalities with the kapton tape application and stamping processes.

Parts are produced and packed by hand into custom molded trays to ensure that parts are not damaged in transit. They are provided just-in-time to our client's facility in Illinois and Maryland.

Capabilities Applied/Processes: Metal Stamping
Tightest Tolerance: 0.0010"
Material Thickness: 0.0120" +/- .001
Product Length: 1.6200"
Product Width: 1.4650"
Product Height: 0.4490"
Product Weight: 2.27 (g)
Gauge Size: 0.0120 +/- .001 with Kapton tape applied to both top and bottom
Bend Angle: 90 + 5/ -0
Number of Cavities: 1
Cutting Method: Metal Stamping
Base Material: 5005 Aluminum with Kapton tape applied to both top and bottom
Material Thickness Applied (plating/powder coating/painting): Kapton tape applied to both top and bottom
Material Used: 5005 Aluminum
Material Finish: Yellow Kapton tape over .0120" aluminum
Packaging: Custom
Special Feature: Stamping and forming of Kapton over Aluminum
Secondary Operations Applied: Custom Hand packing
Industry for Use: Insert Molded, Power Converters
Volume: 300.000 Annual
Delivery Time: JIT
Delivery Location: Illinois, Maryland
Product Name: Shield